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Aluminum honeycomb cleanroom panels utilize color coated or stainless steel plates as surface panels, with galvanized steel strips and galvanized corner fittings for edge sealing and ABS plastic corner connections. The inner core layer consists of aluminum honeycomb with aperture ranging from 14mm-25mm, manufactured through heating, pressure application, and curing processes. The aluminum honeycomb structure provides uniform mechanical support across the entire panel surface, distributing loads evenly and minimizing deflection under operational conditions.
Surface materials include PE polyester, PVDF fluorocarbon coatings, salt-coated panels, anti-static treatments, and stainless steel options. Each material option addresses specific environmental requirements, from chemical resistance in pharmaceutical settings to static discharge control in electronics manufacturing environments. Panel thickness options range from 0.426mm to 0.8mm, allowing specification matching to project structural requirements.
Parameter | Specification |
Wall thickness | 50mm, 75mm, 100mm |
Standard modulus | 980mm, 1180mm, 1200mm, Non standard customizable |
Diagonal error | ≤3mm |
Maximum length | ≤12500mm |
Panel material | PE polyester, PVDF (fluorocarbon), salt coated panel, anti-static, stainless steel |
Panel thickness | 0.426mm, 0.45, 0.476mm, 0.5mm, 0.6mm, 0.8mm |
Filling core material | Aluminum honeycomb (aperture 14mm-25mm) |
Galvanized frame | Customization available for sizes above 0.7mm and ≥ 1.0mm |
Corner piece | 1.0mm galvanized corner piece, ABS plastic corner |
Resist film | 0.06mm thick, customizable for sizes greater than 0.06mm |
Flexural bearing capacity | 1.233KN/m² |
Adhesive strength | 0.027MPa |
Peel performance | ≥85%-≤94% |
Heat transfer coefficient | 1.012W/m²·K |
Fire resistance limit | 1.0h |
Connection method | Mid mounted aluminum connection, male and female socket connection |
The aluminum honeycomb core structure delivers a flexural bearing capacity of 1.233KN/m², providing structural stability for cleanroom wall and ceiling installations. With adhesive strength measuring 0.027MPa and peel performance ranging from 85%-94%, the panels maintain material integrity throughout installation and operational lifecycles. The heat transfer coefficient of 1.012W/m²·K contributes to temperature control efficiency within controlled environments, supporting energy management objectives in commercial operations.
Fire resistance rating reaches 1.0 hours, meeting regulatory requirements for industrial construction projects. Manufacturing facilities operate 8 fully automated production lines with daily production capacity exceeding 20,000 square meters across four regional production bases. This production scale enables consistent supply for large-scale cleanroom construction projects while maintaining specification tolerances within published parameters.
These panels serve as primary construction components for biopharmaceutical cleanrooms, where surface smoothness and cleanability support sanitation protocols. In electronic industry cleanrooms, anti-static panel options prevent electrostatic discharge during semiconductor and microelectronics manufacturing processes. New energy production facilities utilize these panels for battery manufacturing and assembly environments, where controlled particulate levels directly impact production yield.
Food processing cleanrooms implement aluminum honeycomb panels for both wall and ceiling systems, supporting HACCP compliance through non-porous surfaces that resist bacterial colonization. Pharmaceutical operating rooms and research laboratories specify these panels for their dimensional stability and compatibility with disinfection protocols. Additional applications include aerospace component manufacturing, medical device assembly, and precision optics production facilities where environmental control represents a critical operational requirement.
Two primary connection systems accommodate different project requirements. Mid-mounted aluminum connections provide structural continuity across panel joints, suitable for large-format wall installations. Male and female socket connections enable faster installation sequences, reducing on-site construction time for commercial procurement projects. Both connection systems maintain the environmental sealing required for cleanroom classification, supporting facility certification to specified cleanliness standards.
Custom dimension capabilities extend to non-standard modulus requirements, with maximum panel lengths reaching 12500mm. Diagonal error tolerance maintains ≤3mm across all manufactured panels, ensuring consistent fit during installation sequences. Galvanized frame thickness customization supports project-specific structural loading requirements, with specifications available from 0.7mm upward based on engineering documentation.
Standard dimensions include wall thicknesses of 50mm, 75mm, and 100mm with standard moduli of 980mm, 1180mm, and 1200mm. Non-standard dimensions are customizable, with maximum panel length reaching 12500mm. Surface material, thickness, and galvanized frame specifications may also be adjusted to match project requirements.
Production lead times vary based on order volume and customization requirements. Standard specification orders typically process within established production schedules, with four regional manufacturing bases enabling coordinated production and logistics planning. Large-scale projects receive dedicated production scheduling to meet construction timelines.
Aluminum honeycomb cleanroom panels find application across multiple industrial sectors including biopharmaceutical manufacturing, electronics and semiconductor production, new energy battery facilities, food processing plants, pharmaceutical operating environments, and research laboratory construction. Each industry utilizes specific panel configurations matched to their environmental control requirements.
